Production Scale
Monopy has 11 tunnel kilns and shuttle kilns, more than 500 advanced production lines with an annual output of 12 million pieces of sanitary products. Standardized and large-scale mass production mode guarantee the quality of each product.
Monopy Ceramic Factory
A ceramic product is completed through at least 6 major processes and 125 small processes. Regardless of traditional craftsmanship or modern technologies, there are more than forty surfaces internal and external of a mold that need to be polished at least a thousand times, and the strength and angle of each polishing are strictly enforced.
Monopy Vanity Factory
Each vanity product undergoes more than a dozen processes, including raw material preparation, forming, shaping, surface treatment, and assembly. Monopy is equipped with advanced, world-class production and processing systems, enabling us to efficiently meet our customers’ high-volume manufacturing needs.
Material Workshop
Monopy operates a fully automated, computer-controlled facility for developing proprietary raw material formulations. These materials are precisely batched, metered, conveyed, and stored in a large-capacity, fully sealed material warehouse.
Production Line
Monopy operates highly automated production lines designed for efficiency and precision. Our automated processes include automated repair and inspection, robotic glazing, automated unpacking and sealing, palletizing, AGV-based warehousing, and intelligent storage systems.
Monopy achieves an automation rate of over 70%, exceeding industry averages. We prioritize efficiency and energy savings by utilizing advanced equipment and production technologies from Germany and Italy, ensuring consistent product quality throughout the manufacturing process.
Advanced Equipments
& Devices for R&D
and Mass Production
In order to improve production efficiency and quality, Monopy has mass
production lines with an automation coverage rate of over 70%, which is
far ahead of the industry average.
Monopy utilizes the best world-class equipment available including CNC machining centers, intelligent production lines, robotic arms, and 3D scanning systems, ensuring precision, efficiency, and consistently high manufacturing standards.
Five-Axis CNC
Monopy utilizes five-axis machining centers imported from Germany, enabling high-precision manufacturing of complex geometries and contoured surfaces. These systems support advanced capabilities such as multi-angle drilling, angled hole machining, and precision bevel cutting.
The CNC machining center has been optimized to achieve a shorter preparation cycle, higher production efficiency, higher accuracy, and a more stable quality in ceramic design models and complex surface processing of bathroom furniture. This reduces labor intensive requirements in production and R&D, providing a better working environment.
Robot Operation
High Pressure Casting
The high-pressure casting line ensures uniform shaping, producing products with firm, smooth surfaces and consistent quality.
Robot Glazing
More than a dozen imported robotic arms have replaced manual labor and play a leading role in the glazing workshop, further achieving cost reduction, high efficiency and environmental protection.
3D Scanner
The 3D scanner can support the scanning of rotating objects at different angles, and the accuracy is within 0.02mm. It can effectively extract the product surface and perform reverse engineering modeling, which is more conducive to proposing specific modification plans and greatly improves development efficiency.
Unmanned Storage System
Faced with the huge daily in-and-out demands of products, Monopy has implemented a high level of automation in all aspects of the warehousing and distribution process by using a fully automated solid racking systems for an optimized warehousing operation.
WMS Management Software System
Monopy’s WMS (Warehouse Management System) optimizes warehouse operations for maximum efficiency and safety. Upon a delivery request, the system directs operators to the correct storage location and quantity, verifies product barcodes, and manages the transfer to the shipping area. All relevant data, including product type, quantity, serial numbers, and carrier information, is seamlessly transmitted to the central database, ensuring precise tracking and control.
AGV Transporting System
As the most important auxiliary transportation equipment for the unmanned solid racking warehouse, the intelligent AGV (Automated Guided Vehicle) improves transportation efficiency and safety.
Monopy’s AGVs are equipped with obstacle detection and automatic stopping to ensure safe operation around personnel and equipment. Combined with precise track and program control, they optimize in-plant transportation efficiency and reliability.
